MANUFACTURING EXCELLENCE: MACHINE SHOP, FABRICATION AND PAINTING
Nestled in the Hoskote Industrial Area, our manufacturing facility spans 1,80,000 sq. Ft dedicated to fabrication and machining. This hub of innovation houses a state-of-the-art machine shop, fabrication shop, and assembly line, all mechanized and designed for high-volume, high-accuracy operations.
The painting shop within our fabrication facility exemplifies our commitment to quality, equipped with mechanised bays for surface preparation via grit blasting to SA 2½ standards, ensuring a finish that speaks volumes of our attention to detail.
- Area Available : 6,00,000 Sq Ft
- Area Covered : 2,80,000 Sq Ft
- Max. Handling Capacity : 30 Tonnes
- Annual Tonnage : 15,000 Metric Tonnes
The fabrication shops are equipped with a battery of equipment as enumerated below:
| MATERIAL HANDLING | Qty. | Max. Capacity |
|---|---|---|
| EOT Crane | 24 | 30T |
| Gantry Crane | 10 | 30T |
| Jib Crane | 2 | 5T |
| Mobile Crane | 4 | 15T |
| MACHINING | Qty. |
|---|---|
| Lathe Machine (Max Size - 2M Dia X 6.5M Length) | 10 |
| Milling Machine | 2 |
| Shaping Machine | 2 |
| Band Saw Power Cutting Machine | 2 |
| Hyraulic Power Hack Saw Cutting Machine | 5 |
| MATERIAL PREPARATION | Qty. | Max. Thickness |
|---|---|---|
| Profile Gas Cutting Machine | 3 | 32 MM |
| Pug Cutting Machine | 12 | 75 MM |
| Plasma Cutting Machine | 2 | 10 MM |
| Plate Rolling Machine | 2 | 8 MM |
| Radial Drilling Machine | 3 | 63 MM |
| Hydraulic Iron Worker Machine | 1 | 16 MM |
| Mechanical Iron Worker Machine | 1 | 60 MM |
| Hydraulic Press (Straightening Machine) | 2 | 150 MT |
| Bending Machine | 2 | - |
| Shearing Machine | 1 | - |
| WELDING | Qty. |
|---|---|
| Arc Welding Sets | 54 |
| Mig Welding Sets | 36 |
| Submerged Arc Welding Sets | 2 |
FAQs
Can Methods India handle large-scale fabrication projects and high-tonnage assemblies?
Yes, Methods India’s fabrication facility spans extensive shop floor space with heavy lifting capacities up to 30 tonnes and advanced machining, cutting, and welding equipment suitable for high-volume, large structural fabrication and assembly work.
What types of machining capabilities are available in the machine shop for custom fabrication orders?
The machine shop includes a range of machining tools such as lathe machines (up to 2m diameter x 6.5m length), milling, shaping, band saw, and power hack saw machines enabling precise machining of custom components for varied industrial applications.
How does the painting facility improve the lifespan of fabricated metal components?
The painting facility uses advanced surface preparation (grit blasting) and industrial-grade paint applications to provide corrosion protection, enhanced finish quality, and resistance against environmental wear helping extend the service life of fabricated metal parts.
What welding techniques does the machine shop use for fabrication projects?
The fabrication facility is equipped with extensive welding capabilities including arc welding, MIG welding, and submerged arc welding sets ensuring strong, high-quality joints for structural and mechanical assemblies in heavy industrial fabrication.
Does Methods India offer turnkey support from machining to painting for fabrication contracts?
Methods India’s integrated facility provides end-to-end services from raw material preparation, precision machining, heavy fabrication, assembly, and painting offering a holistic solution that simplifies project workflows and enhances quality control.